Desa 4E769B User Manual

Operating Instructions & Parts Manual

4E769B

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or

property damage! Retain instructions for future reference.

Dayton Propane

Construction Heater

Description

Fire, burn,

inhala-

Dayton Model 4E769B heater is a 35,000 BTU/Hr construction heater. This heater

uses propane gas for combustion and electricity to run the motor. It is primarily

intended for temporary heating of buildings under construction, alteration, or

repair. This heater should only be used indoors but never in occupied dwellings.

tion, and explosion haz-

ard. Keep solid combus-

tibles such as building

materials, paper or card-

board, a safe distance

away from the heater as

recommended by the

instructions. Never use

the heater in spaces

which do or may contain

volatile or airborne com-

bustibles, or products

such as gasoline, sol-

vents, paint thinner, dust

particles, or unknown

chemicals.

Unpacking

1. Remove all packing items applied to

heater for shipment. Keep plastic

cover caps (attached to inlet connec-

GENERAL HAZARD

WARNING

tor and hose/regulator assembly) for

storage.

Failure to comply with

the precautions and in-

structions provided with

this heater can result in

2. Remove all items from carton.

3. Check all items for shipping damage.

If heater is damaged, promptly

death, serious bodily

inform dealer where you bought

injury, and property loss

heater.

or damage from hazards

of fire, explosion, burn,

asphyxiation, carbon

monoxide poisoning, and/

or electrical shock.

Not for

home or

Only persons who can

understand and follow

instructions should use or

service this heater.

If you need assistance or

heater information such

as an instructions

manual, labels, etc. con-

tact the manufacturer.

recreational vehicle use.

Heater is designed and approved for use

as a construction heater under ANSI

Z83.7. The primary purpose of construc-

tion heaters is to provide temporary

heating of buildings under construction,

alteration or repair, and to provide

temporary emergency heat. Properly

used, the heater provides safe economi-

cal heating. Products of combustion are

vented into the area being heated.

Figure 1 – Model 4E769B

We cannot foresee every use which may

be made of our heaters. Check with your

local fire safety authority if you have

questions about heater use.

Other standards govern the use of fuel

gases and heat producing products for

specific uses. Local authorities can advise

you about these.

Printed in U.S.A.

03430

Form 5S3439

1199/511/VCPVP

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Dayton Operating Instructions and Parts Manual

Model 4E769B

General Safety Information

(Continued)

• Electrical grounding instructions —

This appliance is equipped with a

three-prong (grounding) plug for

your protection against shock hazard

and should be plugged directly into

a properly grounded three-prong

receptacle.

• The electrical connections and

grounding of the heater shall follow

the National Electric Code, ANSI/

NFPA 70.

• Use only the electrical voltage and

frequency specified on model plate.

• Use only a three-prong, grounded

extension cord.

Specifications

ELECTRICAL SPECIFICATIONS

Electrical

Input

Amperage

120 Volt/60Hertz

GENERAL SPECIFICATIONS

Output

Fuel

Consumption

Size

Regulator

Weight

Rating BTU/Hr

Fuel

L x W x H (Inches)

Outlet Pressure (pounds)

35,000

Only Propane Vapor .38 Gallons/Hour

1.6 Pounds/Hour

18.5 x 7.7 x 12.8

11" WC

14.5 (Heater)

16 (Shipping)

GENERAL SPECIFICATIONS (Cont.)

Manifold Hot Air Output

Supply Pressure

To Regulator

Temperature Range

Pressure

(CFM Approx)

Ignition

Manual

Piezo

For Operating Heater

Motor

10.8" WC 175

10 psi Minimum (for)

purposes of input

-20° F to 85° F*

2735 RPM

adjustment) Tank Pressure

or 200 psi Maximum

(*) When running heater in temperatures above 85° F, high internal temperatures may cause thermal limit device to shut down

heater.Minimum ambient operating temperature: -20°F (-28°C).

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Dayton Operating Instructions and Parts Manual

4E769B

Dayton Propane

Construction Heater

Product Identification

Shell

Hot Air Outlet (Front)

Handle

Motor

Fan Guard

Heater Base

Piezo Ignitor

Button

Automatic

Inlet

Control Valve

Connector

Button

Power

Cord

Hose /Regulator

Assembly

Figure 2 – Model 4E769B

Dayton Operating Instructions and Parts Manual

Model 4E769B

Propane Supply

Theory of Operation

THE IGNITION SYSTEM

Propane gas and propane tank(s) must

to provided by the customer.

THE FUEL SYSTEM

The piezo ignitor lights the burner.

THE AUTOMATIC CONTROL SYSTEM

The hose/regulator assembly attaches

to the propane gas supply. This

provides fuel to the heater.

Use this heater only with a propane

vapor withdrawal supply system. See

Chapter 5 of the Standard for Storage

and Handling of Liqueﬁed Petroleum

Gas, ANSI/NFPA 58. Your local library or

ﬁre department will have this booklet.

This system causes the heater to shut

down if the ﬂame goes out.

THE AIR SYSTEM

The motor turns the fan. The fan pushes

air into and around the combustion

chamber. This air is heated and provides

a stream of clean, hot air.

The amount of propane gas ready for

use from propane tanks varies. Two

factors decide this amount:

1. The amount of propane gas in

tank(s)

2. The temperature of tank(s)

Combustion

Chamber

This heater is designed to operate with

a minimum 20-pound propane tank.

You may need two or more tanks or

one larger tank in colder weather. Use

a 100-pound tank for longer operation

or in very cold weather. Less gas is

vaporized at lower temperatures. Your

local propane gas dealer will help you

select the proper supply system. The

minimum surrounding air temperature

rating for each heater is -20°F (-29°C).

Fan

Motor

Clean Heated

Air Out

(Front)

Cool Air

In (Back)

Average Temperature Number of Tanks

(^oF) at Tank Location (100 pound)

40°

32°

20°

10°

0°

Hose/Regulator Assembly

Air For Combustion

Air For Heating

-10°

-20°

Figure 3 - Cross Section Operational View

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4E769B

Dayton Propane

Construction Heater

3. Connect hose to inlet connector.

Tighten ﬁrmly using a wrench.

Ventilation

Installation

Review and

understand the

Provide at least a

one-square-foot

IMPORTANT: Use extra hose or piping

if needed. Install extra hose or piping

between hose/regulator assembly and

propane tank. You must use the

warnings in the General Safety Infor-

mation Section. They are needed to

safely operate this heater. Follow all

local codes when using this heater.

opening of fresh, outside air while

running heater. If proper fresh, outside

air ventilation is not provided, carbon

monoxide poisoning can occur. Provide

proper fresh, outside air ventilation

before running heater.

regulator supplied with heater.

Test all gas piping

and connections

4. Open propane supply valve on

propane tank(s) slowly.

for leaks after installation or servicing.

Never use an open flame to check for a

leak. Apply a mixture of liquid soap

and water to all joints. Bubbles

forming show a leak. Correct all leaks

at once.

NOTE: If not opened slowly, excess-

ﬂow check valve on propane tank will

stop gas ﬂow. If this happens, close

propane supply valve and open again

slowly.

Operation

Review and

understand the

warnings in the General Safety Infor-

mation section. They are needed to

safely operate this heater. Follow all

local codes when using this heater.

1. Provide propane supply system (See

Propane Supply, page 5).

5. Check all connections for leaks.

2. Connect POL ﬁtting on hose/regulator

assembly to propane tank(s). Turn POL

ﬁtting counterclockwise into threads on

tank. Tighten ﬁrmly using 7/8" wrench.

TO START HEATER

1. Follow all installation, ventilation,

and safety information.

2. Locate heater on stable and level

surface. Make sure strong drafts do

not blow into front or rear of heater.

IMPORTANT: Position regulator so that

hose leaving the regulator is in a

3. Plug power cord of heater into a three-

prong, grounded extension cord.

Extension cord must be at least six feet

horizontal position (See Figure 4). This

places the regulator vent in the proper

position to protect it from the weather.

long. Extension cord must be UL listed.

Propane Supply Valve

Regulator

EXTENSION CORD WIRE SIZE

REQUIREMENTS

Up to 50 feet long, use 18 AWG rated

cord.

51 to 100 feet long, use 16 AWG rated

cord.

Inlet Connector

Hose

Propane

Tank

Figure 5 - Hose and Inlet Connector

101 to 200 feet long, use 14 AWG rated

cord.

4. Plug extension cord into a 120 volt/

60 hertz, three-hole, grounded

outlet. Motor will start. Fan will

turn, forcing air out front of heater.

Never use an open

Flame to check for

a leak. Apply a mixture of liquid soap

and water to all joints. Bubbles

forming show a leak. Correct all leaks

at once.

POL Fitting

5. Open propane supply valve on

propane tank(s) slowly.

6. Close propane supply valve.

Figure 4 - Regulator Position

Dayton Operating Instructions and Parts Manual

Model 4E769B

Maintenance

Operation (Continued)

NOTE: If heater is unplugged or power

outage occurs while heater is running,

the thermal limit device will stop fuel

flow. A few seconds occur before the

thermal limit device activates. During

this short time, flames may appear

outside the heater. This is normal. The

flames will go out when thermal limit

device activates.

NOTE: If not opened slowly, excess-ﬂow

check valve on propane tank will stop

gas ﬂow. If this happens, close propane

supply valve and open again slowly.

Never attempt to

service heater

while it is connected to propane

supply, operating, or hot. Severe burns

and electrical shock can occur.

Be sure motor and

fan are running

before pushing in automatic control

valve button. Flames could flash

outside heater if motor and fan are not

running.

Keep heater clear

and free from

combustible materials, gasoline, and

other flammable vapors and liquids.

TO STOP HEATER

1. Tightly close propane supply valve

on propane tank(s).

6. Push in and hold automatic control

valve button (See Figure 6). Push piezo

ignitor button (See Figure 6). You may

need to push piezo ignitor button 3-8

times until the burner lights. When

burner lights, keep automatic control

valve button pushed in. Release

Do not block the

flow of combus-

tion or ventilation air.

2. Wait a few seconds. Heater will burn

gas left in supply hose.

3. Unplug heater.

1. Keep heater clean. Clean heater

annually or as needed to remove dust

and debris. If heater is dirty or dusty,

clean heater with a damp cloth. Use

household cleaners on difficult spots.

TO RESTART HEATER

1. Wait five minutes after stopping heater.

button after 30 seconds.

2. Repeat steps under To Start Heater,

page 6.

2. Inspect heater before each use.

Check connections for leaks. Apply

mixture of liquid soap and water to

connections. Bubbles forming show

a leak. Correct all leaks at once.

Storage

Disconnect heater

from propane

supply tank(s).

Piezo Ignitor

Button

3. Inspect hose/regulator assembly before

each use. If hose is worn or cut, replace.

1. Store propane tank(s) in safe

manner. See Chapter 5 of Standard

for Storage and Handling of Lique-

ﬁed Petroleum Gases, ANSI/NFPA 58.

Follow all local codes. Always store

propane tanks outdoors.

4. Have heater inspected yearly by a

qualified service agency.

5. Keep inside of heater free from

combustible and foreign objects.

Remove motor and other internal parts

if need to clean inside of heater (See

Service Procedures, page 8).

2. Place plastic cover caps over brass

ﬁttings on inlet connector and hose/

regulator assembly.

Automatic

Control Valve

Button

3. Store in dry, clean, and safe place. Do

not store hose/regulator assembly

inside heater combustion chamber.

6. Clean fan blades each season or as

needed (See Fan, page 8).

Figure 6 - Automatic Control Valve

Button and Piezo Ignitor Button

4. When taking heater out of storage,

always check inside of heater. Insects

and small animals may place foreign

objects in heater. Remove motor and

other internal parts if needed to

remove foreign objects (See Service

Procedures, page 8).

NOTE: If heater fails to ignite, hose may

have air in it. If so, keep automatic

control valve button pressed and wait 20

seconds. Release automatic control valve

button and wait 20 seconds for unburned

fuel to exit heater. Repeat step 6.

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Dayton Operating Instructions and Parts Manual

4E769B

Dayton Propane

Construction Heater

Maintenance (Continued)

SERVICE PROCEDURES

4. Remove fan. Be careful not to

damage the fan blade pitch.

5. Remove three nuts that attach fan

guard to motor using nut-driver.

Remove fan guard from motor

(See Figure 9).

Never attempt to

service heater

while it is connected to propane

supply, operating, or hot. Severe burns

and electrical shock can occur.

ELECTRICAL SYSTEM

The entire electrical system for this

heater is contained within the motor. If

any part of the electrical system is

damaged, you must replace motor.

MOTOR REPLACEMENT

1. Remove three screws that attach

fan guard to heater shell.

Figure 10 - Replacing Motor and Fan

Guard into Heater

2. Remove motor and fan guard from

heater shell (See Figure 7).

FAN

1. Remove three screws that attach

fan guard to heater shell.

Figure 9 - Removing or Attaching Fan

Guard from Motor

2. Remove motor and fan guard from

heater shell (See Figure 11).

6. Discard old motor.

7. Attach fan guard to new motor

using three nuts. When attaching

fan guard to motor, you must

position power cord as shown in

Figure 9. Tighten nuts ﬁrmly.

8. Place fan onto motor shaft of new

motor.

IMPORTANT: When placing fan onto

motor shaft, make sure part number

stamped on fan is facing motor. Attach

fan nut to end of motor shaft. Tighten

fan nut firmly.

Figure 7 - Removing Motor and Fan

Guard from Heater

3. Use pliers to remove the fan nut from

front of motor shaft (See Figure 8).

Fan Nut

9. Place motor and fan guard into

rear of heater shell. Make sure

power cord is properly located (See

Figure 10).

Figure 11 - Removing Motor and Fan

Guard from Heater

10. Insert three screws through heater

shell and into fan guard. Tighten

screws ﬁrmly.

Figure 8 - Removing Fan Nut from

Motor Shaft

Dayton Operating Instructions and Parts Manual

Model 4E769B

Rear Head

Maintenance (Continued)

9. Place motor and fan guard into rear

of heater shell. Make sure power cord

is properly located (See Figure 13).

3. Use pliers to remove the fan nut from

front of motor shaft (See Figure 12).

10.Insert three screws through heater

shell and into fan guard. Tighten

screws ﬁrmly.

Ignitor

IGNITOR

Fan Nut

1. Remove motor and fan guard from

heater (See Motor, page 8, steps 1

and 2).

Ignitor

Mounting

Screw

Figure 15 - Removing Ignitor Mounting

Screw and Ignitor

2. Remove black ignitor wire from

piezo ignitor. Access ignitor wire

through underside of heater base

(See Figure 14). Push wire up

7. Set gap between ignitor electrode and

target plate to .17" (See Figure 16).

Figure 12 - Removing Fan Nut From

Motor Shaft

through bushing in heater shell.

4a. If replacing fan, remove old fan

and discard. Go to step 7 below.

Piezo

4b. If cleaning fan, remove fan. Be careful

not to damage the fan blade pitch.

Ignitor

Ignitor Wire

5. Clean fan using soft cloth moist-

ened with kerosene or solvent.

Target

Plate

Bushing

Gap

6. Dry fan thoroughly.

Area

7. Place fan onto motor shaft.

IMPORTANT: When placing fan onto

motor shaft, make sure part number

stamped on fan is facing motor.

Ignitor

Electrode

Underside of

Heater Base

8. Attach fan nut to end of motor

shaft. Tighten fan nut ﬁrmly.

Figure 16 - Clearance Between Ignitor

Electrode and Target Plate

Figure 14 - Removing Ignitor Wire from

Piezo Ignitor

8. Test for spark.

Make sure heater

is disconnected

from propane supply. Heater could

ignite causing severe burns.

3. Remove ignitor mounting screw

from rear head using nut-driver or

standard screwdriver (See Figure 15).

4. Remove ignitor from rear head.

Push piezo ignitor button and

watch for spark between ignitor

electrode and target plate.

5. Install new ignitor. Attach ignitor to

rear head with ignitor mounting screw.

6. Run ignitor wire from new ignitor

through bushing in heater shell.

Attach ignitor wire to piezo ignitor.

9. Place motor and fan guard into

rear of heater shell (See Motor,

page 8, steps 9 and 10).

Figure 13 - Replacing Motor and Fan

Guard into Heater

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Dayton Operating Instructions and Parts Manual

4E769B

For Replace^®ment Parts, call 1-800-323-0620

Dayton Propane

24 hours a day - 365 days a year

Please provide following information:

Construction Heater

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

Address parts correspondence to:

Grainger Parts

P.O. Box 3074

Northbrook, IL 60065-3074 U.S.A.

RUBBER

WASHER

FAN

NUT

FAN

MOTOR

ASSEMBLY

Figure 17 - Replacement Parts Illustration

Dayton Operating Instructions and Parts Manual

4E769B

Model 4E769B

Replacement Parts List

Reference

Number

Description

Part No.

Quantity

Inner shell (Combustion Chamber)

099568-01

#10-16 x 3/8" Hex tap screw

Outer shell

*M11084-26

099599-01AZ

M51104-01

099230-01

*M11084-29

*M11084-3

099237-01

099727-01

099539-01

*M11084-38

099537-01

099521-01

Handle

Hex tap shoulder screw

#10-16 x 3/4" Hex tap screw

#12-14 x 1/2" Hex tap screw

Thermocouple clip

Burner assembly

Electrode ignitor

#8-18 x 3/8" Hex tap screw

Fan

Motor assembly

(Includes rubber washer and fan nut)

∆

Fan guard

099540-01

097384-02

*097968-05

*NPC-00C

101732-02

097776-01

099542-01

099538-01

099728-01

102445-01

078978-03

103892-01

*100397-01

*099202-02

100163-03

100163-04

099548-05

099666-01

079663-01

099672-01

LPA3090

Captive washer nut

#4-40 x 1/2" Hex screw

#4-40 Hex nut

Thermal switch kit

Universal bushing

Wire clip

Thermocouple

Valve/orifice assembly

Piezo ignitor

Sleeve cap

Base

#4 Lock washer

1/8" Steel rivet

Tradename decal

General information decal

Operation decal

LP Warning decal

Notice decal

∆

Hose/regulator assembly

(*) Standard hardware item, available locally.

(∆) Not shown.

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Dayton Operating Instructions and Parts Manual

4E769B

Dayton Propane

Construction Heater

Never attempt to service heater while it is connected to propane supply, operating, or hot. Severe burns

and electrical shock can occur.

Troubleshooting Chart

Symptom

Possible Cause(s)

Corrective Action

Fan does not turn when heater is

plugged in

1. Check voltage to electrical outlet. If

voltage is good, check heater power

cord for breaks

1. No electrical power to heater

2. Fan hitting inside of heater shell

2. Adjust motor/fan guard to keep fan

from hitting inside of heater shell.

Bend fan guard if necessary

3. Fan blades bent

4. Defective motor

3. Replace fan. See Fan, page 8

4. Replace motor. See Motor, page 8

Heater will not ignite

1. Repeat installation and operation

instructions. See Installation, page 6

and Operation, page 6

1. User did not follow installation or

operation instructions properly

2. No spark at ignitor. To test for spark,

follow step 8 under Ignitor, page 9.

If you see spark at ignitor, have

heater serviced by qualified service

person. If no spark seen:

A) Loose or disconnected ignitor

wire

A) Check ignitor wire. Tighten or

reattach loose ignitor wire. See Figure

14, page 9 for ignitor wire location

B) Set gap between ignitor electrode

and target plate to .17"

B) Wrong spark gap

C) Piezo ignitor loose

D) Bad ignitor electrode

C) Tighten nut holding piezo ignitor

to base of heater

D) Replace ignitor electrode. See

Ignitor, page 9

Dayton Operating Instructions and Parts Manual

4E769B

Model 4E769B

Troubleshooting Chart (Continued)

Symptom

Possible Cause(s)

Corrective Action

Heater shuts down while running

1. High surrounding air temperature

causing thermal limit device to shut

down heater

1. This can happen when running

heater in temperatures above 85°F.

Run heater in cooler temperatures

2. Restricted air flow

2. Check heater inlet and outlet.

Remove any obstructions

3. Replace fan. See Fan, page 8

3. Damaged fan

Use only in areas

free of high dust

content.

4. Excessive dust or debris in surround-

ing area

4. Clean heater. See Maintenance, page 7

Accessories

Description

Part No.

10' Rubber Hose with Brass Fitting

U.L. listed.

LPA1020

15' Rubber Hose with Brass Fitting

U.L. listed.

LPA1030

LPA2110

LPA3090

LPA4020

Propane Gas Regulator

U.L. listed.

Hose/Regulator Assembly

U.L. listed.

Fuel Gas Connector

Connects regulator to all standard

propane tanks. U.L. and A.G.A. listed.

Tank Stabilizer

LPA5000

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Dayton Operating Instructions and Parts Manual

4E769B

Notes

Dayton Propane

Construction Heater

____________________________________________________________________________________________________________________

Dayton Operating Instructions and Parts Manual

4E769B

Model 4E769B

Notes

____________________________________________________________________________________________________________________

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Dayton Operating Instructions and Parts Manual

4E769B

Dayton Propane

Construction Heater

LIMITED WARRANTY

DAYTON ONE-YEAR LIMITED WARRANTY. Natural gas construction heater, Models covered in this manual are warranted by Dayton

ElectricMfg.Co.(Dayton)totheoriginaluseragainstdefectsinworkmanshipormaterialsundernormaluseforoneyearafterdateofpurchase.

Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton designates,

shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Dayton’s option. For limited warranty claim procedures, see

PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction.

LIMITATION OF LIABILITY. To the extent allowable under applicable law, Dayton’s liability for consequential and incidental damages is

expressly disclaimed. Dayton’s liability in all events is limited to, and shall not exceed, the purchase price paid.

WARRANTY DISCLAIMER. Dayton has made a diligent effort to provide product information and illustrate the product in this literature

accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that

the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or

descriptions.

Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in “LIMITED WARRANTY” above is

made or authorized by Dayton.

PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products

for certain purposes, which may vary from those in neighboring areas. While Dayton attempts to assure that its products comply with such

codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a

product, reviewtheproductapplications, andallapplicablenationalandlocalcodesandregulations, andbesurethattheproduct, installation,

and use will comply with them.

Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of

incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow

limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period

of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products

purchased by consumers, may not be excluded or otherwise disclaimed.

PROMPT DISPOSITION. Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which

proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from

whom product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving

dealer’s name, address, date and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on

delivery to common carrier. If product was damaged in transit to you, file claim with carrier.

Manufactured for Dayton Electric Mfg. Co., 5959 W. Howard St., Niles, Illinois 60714 U.S.A.

101427-01

Rev. B

01/00

Manufactured for Dayton Electric Mfg. Co.

Niles, Illinois 60714 U.S.A.

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